Intelligence is also reflected in the transmission of data to the central control room for processing through drone patrols, Bulk cement can be loaded in an ETC-like manner, while bagged cement can be loaded by robots.

In the past two years, more and more intelligent production lines have been built in the cement industry.

All economic and technical indicators have reached the domestic first-class level.

Intelligent production control: realizing automation of kiln grinding production process; Automation of quality control: realize product inspection from manual analysis to online automatic analysis; Management informatization: realize the interconnection of production and operation information; Intelligent logistics control: realizing unattended entry and exit of materials in the factory; Production process visualization: realize remote centralized monitoring.
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Sitting on a sofa at home, we can operate our cement enterprise, and the entire cement production line can be operated by 60 production workers.

All 24 “one card” enterprises in the region have achieved reservation functions, and fully realized digital services in processes such as bulk material procurement and cement distribution.

The sample sampling and testing process, which originally took 4-5 people and 2 hours to complete, only took 30 minutes to complete using an intelligent quality control system.

The overall labor productivity of the enterprise has been more than doubled, and the comprehensive power consumption and standard coal consumption of clinker have been reduced, achieving ultra-low emissions of pollutants.

Through the application of new equipment and intelligent management systems, the labor productivity of the enterprise has increased by 200% compared to the original enterprise, and the physical coal consumption and comprehensive power consumption of clinker have decreased by 22.7% and 25.8%, respectively.

Under the same conditions, the original sampling took 1 hour, but now it only takes 12 minutes to complete.

Through the use of information technology, an intelligent information fusion platform for the entire plant has been built, acting like a super brain, commanding and controlling the operation of the entire plant.

Lifting Insert

Using intelligent logistics card, intelligent grab crane, and remote control of stacker-reclaimer to achieve precise material control; Use intelligent patrol inspection, intelligent quality control, and unattended cement loading technology to liberate productivity; By adopting advanced control technologies such as Fuzzy Control, GPC, DMC, and expert engine, and combining advanced control theory with artificial intelligence technology, the functions of manufacturing, quality control, and testing throughout the product lifecycle are realized, and production planning, management, diagnosis, and optimization are carried out to achieve efficient, low-cost, and high-quality development of the factory.

Old cement plants have also entered the queue of intelligent cement through technological transformation and upgrading, and a large number of previously manual tasks have been replaced by intelligent machines.

Currently, a factory with 100 employees has been realized, and the intelligent rate of the entire factory is greater than 80%.

Intelligence is also reflected in the ability to remotely control through a 5G network.

On March 10th, Qingshui’s “Hundred People Factory” was ignited and put into operation.

The 24 “one card” companies of Southern Cement have fully realized the digitalization of the production management information platform of Southern Cement.

The efficiency of the intelligent cement plant has been improved by 200% in the southwest of the ancient city.

Especially, the new Line 2 has been listed first by its intelligence into the cement clinker production line of the same scale According to cement.com, driven by the intelligence of the entire cement production system, the vast majority of positions in the traditional cement industry have been replaced, and there has been a “layoff wave” in the cement industry.

The total labor productivity of Yufeng Cement has increased by 10 times from 400 tons to 4000 tons.

When referring to the Tongchuan Jidong 10000 ton line, Han Baoping, secretary of the Party Committee and chairman of the board of directors of the Jinyu Jidong Shaanxi region, said that the intellectualization of the 10000 ton line is reflected in the entire expert operating system, which has the functions of self-learning, self optimization, and self improvement.

The traditional cement factory has been upgraded to an intelligent factory, realizing the intellectualization, automation, and visualization of production, quality control, management, and other aspects.

Li Qunfeng, Secretary of the Party Committee and General Manager of Anhui Conch Cement Co., Ltd., once stated, “As a traditional industry, the cement industry should accelerate the pace of transformation and upgrading, deeply transform production management and manufacturing processes, and take the path of high-end, intelligent, and green.” Conch Cement will rely on its own industrial Internet platform to accelerate technological research and development and iterative upgrading, Pilot construction of a “cement industry brain” with conch characteristics in subordinate companies has led to a new breakthrough in unmanned mining technology in the industry, and a number of new technologies such as automatic loading system for bagged cement, intelligent quality system, and automatic blockage removal of cold and hot materials have been promoted and applied.

At the beginning of the establishment of Yufeng Cement, the total labor productivity (in kind) was only about 400 tons per person, but now it has increased to 4000 tons.

Under the leadership of the Production Technology Department, various construction tasks have been fully completed, and the platform has successfully passed the review and acceptance of experts from New Tianshan; Currently, a total of 31 clinker lines have been connected, with a total of 63 cement mills, 47 of which have been connected, and a total of 121 production processes have been monitored in real time; For regional production reports, more than 90% of data is automatically collected in real time, and automatic summary and calculation are performed.

Taking the intelligent quality control system of Conch Intelligent Laboratory as an example, the intelligent quality control system can automatically conduct sampling, testing, and analysis, and timely and accurately analyze and detect the chemical composition and substance equivalence of raw meal, clinker, and cement, making the quality control of cement production intelligent.

Qingshui’s 4000t/d second-generation dry process energy-saving, environmental protection, and green intelligent demonstration project was successfully put into operation.